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A paper and pencil approach to improving the reliability and consistency of your products and services.

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Perceiving and Improving Processes

When improving reliability and consistency we must look at our own processes, and those of our suppliers. What we are looking for is any kind of variation in inputs and the ways in which we transform them, which may influence the quality of the resulting outputs (i.e. your goods and services). Our Quality Innovation challenge is to invent, test and implement ways to reduce this variation as much as possible. A process that is not subject to excessive variation or "deviation", is said to be stable or "in control", and will reliably and consistently produce the intended, high quality results. When we aim to improve the reliability and consistency of our products and services, we must use a statistical approach that mirrors the scientific process.

  1. Monitor an operating process for variation and deviation, and measure it.

  2. Theorize as to the causes of the observed variation and deviation.

  3. Implement a solution to reduce the observed variation and deviation.

  4. Monitor the process to determine if the solution worked, and devise another solution if it did not.


Before we can get a handle on quality, we must perceive quality as an output of a process. This process in turn requires inputs. The Process Flow looks like this:
The Process Flow Perspective


The quality of the output is therefore dependent on the quality of the process and the inputs which it transforms. This is why we must focus our attention on our internal systems and structures, and on the systems and structures of our suppliers and subcontractors. This is where the improvements are to be made.


Picking the Right Tools

To understand quality and plan for it, we need a "wide angle view" -- one that stretches from our suppliers and subcontractors, into every aspect of our own company's internal operations. Nine times out of ten, (if not more) this requires teamwork. Teams are the key ingredient in quality improvement, simply because no single person can ever get their head around all of the issues. So, the first step is to assemble a team. The second step is to charge the team with achieving a very specific, very well defined objective. Once the team is assembled and they know what they have to do, they can use the following tools to better understand and plan for the work ahead.

  • To understand the steps in an existing process, or plan the steps to be taken in a new process or plan, you can use the Top-down Flowchart.

  • To understand both the steps in a process, and the decisions that must be made in that process, you can use a Decision Chart.

  • Sometimes, the work of quality improvement requires that we develop theories about the factors effecting a given outcome. When this is the case, you can use the Ishikawa Diagram, also known as a Fishbone Diagram.

  • Other times, we need to understand how the process is operating in spatial terms - we need to know how the work actually moves through a physical space. For this task you can use a Flow Diagram.
 
 

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The eManual of Quality Improvement  -  Synerlux Consulting, 2005.  All Rights Reserved.


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