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A paper and pencil approach to improving the reliability and consistency of your products and services.

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Process Flow Charts for Quality

Use Top-down Flow Charts to map out the process you are studying or planning. Use a maximum of 6 or 7 steps. Also, no more than 6 or 7 sub-steps. The process you describe should produce only a single result, whether this is a product or a service. If there are intertwined processes, either create separate diagrams, or show them in parallel. A good Top-down Flow Chart will identify inputs, throughputs and outputs. It may also help to indicate customers of, and suppliers to the process, and any other entities that may be impacted by the process.
 
If you require increased sophistication, add operational definitions or specifications to the Flow Chart to give direction and aid in decision making. You may also use colour coding, special symbols (see next page), differentiated boxes, arrows or lines, or any other information that will make your diagram more potent and easier to use.
 
Because flow charts can be very powerful tools to use when communicating a plan across a large organization, it can be very helpful to begin a quality improvement initiative with a "standards setting exercise" to determine how flow charts will be developed. The idea is to establish a shared format or syntax for Flow Chart Symbols and formats. Such standards can make the sharing of ideas a lot easier, especially between groups of people who have not interacted previously on an operational level.


 
Flow Chart Example


To see this same process depicted as a Decision Chart, click here.
 
 
Top-down Flow Charts are great for getting all of the members of a team to think together and hold a common understanding of the work ahead. They also help us to understand how quality emerges and what we must do to ensure it. This is because the exercise of developing a flow chart, reveals bottlenecks and critical control points in the process, very clearly. Where greater levels of sophistication are required, use a full-fledged Process Flow Chart, complete with specialized flow chart symbols; perhaps while making use of computerized data processing.
 

 

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The eManual of Quality Improvement  -  Synerlux Consulting, 2005.  All Rights Reserved.


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